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February 27, 2014
Air water syringe tips are one of the most common products dentists and hygienists use in dental offices. So let's get to know more about the differences between syringe tips and which ones will work best for your practice.
The basic design of the standard air water syringe tip has remained unchanged for decades. The air water syringe has two concentric passageways, one for air (usually the outer passage) and one for water (usually the inner passage).
The central tube (see image below) is for water. On most standard tips, this tube is longer and projects out the back of the tip. This design allows the water tube to penetrate a small o-ring (#01-06) inside the syringe head to help keep the air and water separate.
On many disposable tips, the inner water passage is the same length as the rest of the tip; this means that these tips will require a special adaptor to help keep the air and water separate. If used without an adaptor, they are much more prone to cross-over (See Tech Tips #50 & Tech Tips #51). This is one reason that autoclavable tips will usually deliver superior performance.
On most syringe tips, air moves through the outer passage of the tip coming out at the end. Sometimes the air is expelled through a simple gap but sometimes several holes are used (this aspect of the design can vary widely). Most metallic tips will have a series of holes regularly spaced at the end of the tip to allow expulsion of air (see image below). The regular and consistent spacing of these holes provides a consistent spray pattern (when spraying both air and water mist). As a cost saving measure, many disposable tips simply use the natural “gap” between the inner water line and outer air line of the tip to allow air to escape out the end. Relying on this gap provides inconsistent spacing and an irregular and inconsistent spray pattern.
As mentioned, syringe tips at their most basic are simply an assembly of two concentric tubes. These are round. They go into a round passage in the air water syringe and are normally secured with o-rings. This means you’ve got a round tube in a round hole. It will spin. Many practitioners like to use the syringe tip for retraction and will push on the cheek with the syringe tip. If pushing with the tip, rotation is not desired. Most syringes are designed for quick changing of tips (as the tip should be changed after each patient) which does not normally allow for a mechanism to reduce the ability to spin if pushed on. The DCI rotation lock tips (#01-97) are an exception to this.
The rotation lock tips have a series of “dimples” (see image below) around the perimeter of the tip which will lock in with the ball bearings of the DCI syringe holding mechanism (“collar”) making it harder for these tips to spin. These tips will only work in a DCI syringe (#01-01Q or #01-85) which has 6 ball bearings in the collar to secure the tips. The ball bearings are retracted to change tips, so using a design that incorporates the ball bearings does not preclude quickly changing tips either.
With most other syringes, two o-rings (#01-04) are used to hold the tips in place. On some of these, one o-ring may be replaced with a cone (#01-21 or #01-23). Along the length of the cone is a slit (see image below). This slit provides lateral tension making it harder to spin the tip. Some syringes can be adapted to use a cone instead of an o-ring if you wish to minimize tip spin. Normally, use of a cone will make it more difficult to change tips, but it shouldn’t prevent quickly changing tips. Consult with our staff and we will help you determine if you can incorporate a cone in your syringe.
As you can see, many aspects of the tip design affect syringe performance. Keep your needs and uses in mind when purchasing tips and syringes.
September 25, 2012
What is cross-over? What causes it, and how do you fix it?
And no, we don’t mean a 4 wheel drive vehicle that combines the features of a sedan, wagon, and SUV.
As we discussed way back in Tech Tips #3 Dental Pneumatics, most dental units run on air and require air for just about everything, including turning on the water (which is “air activated”). This means there are valves inside the unit which have both air and water flowing to (and possibly through) them. A failure in one of these valves can lead to cross-over, getting the air in the water line or water in the air line.
The first step is to verify that cross-over is actually occurring. If you have water in the air line, start by checking at the compressor. Do you have good dry air coming out of the compressor? If the air is moist right at the compressor, the problem is at the compressor itself and you don’t have cross-over. Check the filters, dryer, and drain the tank. If the problem persists, additional trouble-shooting of your compressor may be required, call and speak with one of our technicians.
If the air is dry at the compressor, then you probably have cross-over, so now you need to figure out where it’s happening.
Are you experiencing cross-over in just one room or several? If it’s in just one room, that will narrow things down considerably; if it’s in more than one, you could have multiple failures, or you could have water or air working its way through the lines from one room to the others. Either way, we’ll next want to check within one room that’s affected.
Are you getting cross-over in the air/water syringe? The syringe air and water doesn’t typically go through many valves, so if you’ve got cross-over here, it’s likely from a failure within the syringe itself, or in the master valves (see Tech Tips #23 ”Getting to Know Your Utility Center”).
If cross over is occurring in the syringe itself, the cross-over could be isolated to the syringe. Check for cross-over elsewhere. Do you have trouble with the handpiece drive air? If you've got water in the drive air, youll often notice that water drips out the bottom of the unit when you use your handpiece (as the drive air typically exhausts into the unit). Do you have an assistants side syringe as well? Is it affected? If you dont have cross-over anywhere but in one syringe, then the cross-over is quite possibly within that syringe.
If it’s just one syringe, the most likely culprit is the small internal o’ring, our part #01-06. If this o’ring is missing or damaged, you can get cross-over in your syringe.
If the water just fails to shut off, you’ve probably got a worn button or valve core. Check our previous issues on syringe repair and syringe troubleshooting for more information on resolving these issues.
Another possible point of cross-over in the syringe is unique to certain brands of autoclavable syringe (such as A-dec). With these syringes, a manifold is inside the handle and the syringe head attaches to this manifold and is secured in place when the handle is threaded on. The manifold has two male connectors that are off-center and which correspond to two holes on the bottom of the syringe. One port is for air, the other for water. These ports are off-center so they will only connect to the syringe if properly aligned. In theory, this will prevent cross-over, however in reality it can cause it. If the ports are not properly aligned, the handle can still screw onto the head of the syringe, but the air and water will just flow into the cavity between the manifold and the syringe head. This creates a constant mix in the syringe handle which will yield cross over in the syringe. Ironically, even though this occurs at the syringe, this particular source can lead to air or water flowing back down the lines and yielding cross over in other items in the operatory as well. If you are getting cross over and have autoclavable syringes, always make certain that the syringe head is securely attached to the manifold before proceeding with other checks (if for no other reason, this is a very quick and simple thing to check).
This photo shows an A-dec syringe handle with the manifold.
If the syringe checks out, then we need to check other possible sources of cross over.
Every air activated valve in the unit is a potential source of cross-over, and all of them should be checked.
As mentioned previously, if you’re getting cross-over in the syringe, you could also have a failure in your master valve. The master valve is one of the most common sources of cross-over we encounter. There is a diaphragm on the master valves that corresponds to the air activation. Usually the diaphragm is under a square cover on the valve. This will also be where an air line attaches to the valve.
A few common designs of master valve are shown below with the location of the diaphragm pointed out:
Note the square covers held on with screws at the corners in the second and third photos. This type of design is very common on master valves. Look for a square cover on your master to find the diaphragm.
The third photo is of an A-dec water master. Note the yellow tubing with a red dash. This is the A-dec color-code for an air activation line (air out from the master switch on the front of the unit). The diaphragm will usually be near where this line attaches (another thing to look for to correctly identify where your diaphragm is). American Dental Accessories, Inc. carries master valve repair kits which will allow you to replace the diaphragm. In addition, the repair kits include o’rings, valve stems and springs. We recommend replacing all of these components if you’re accessing the valve interior. You can also see a manual shut-off in the third photo. The master valve normally attaches directly to the manual shut-off. You will want to use the manual shut-offs to turn the air and water off at the unit before servicing the master valve(s).
It is also common to have a relief hole in the side of the master valve just above the diaphragm. If water is coming out of this hole, this is another indication of a ruptured diaphragm.
A worn or damaged diaphragm in the water master can also lead to getting air in your water line.
Stay tuned for Part 2 next month. Well cover more valves that could be the source of cross-over, details on how to narrow down which operatory might be the source of cross-over, and the effects of air in the water line. All of this and more, next month!
July 31, 2012
It’s hard to believe it’s been four years. Way back in issue #1 we stated that the goal of Tech Tips was to help dentists and staff increase their independence, reduce down time, and get the most out of their equipment.
Here we are, four years later, and that is precisely what we’ve done!
Thousands of practitioners have saved time and money by learning how to install basic replacement parts such as toggles, air/water syringes, and quick disconnects. We’ve covered the basics of pneumatics and introduced you to the junction box.
We’ve had several issues devoted to sterilizers including “decoding” the Statim sterilizer errors to help you trouble-shoot even if you don’t perform the repair yourself.
But it’s not just about repairs, we’ve also had many issues devoted to maintenance!
The first step in reducing down time and repair costs is reducing the frequency of break downs. The BEST way to do this is to have a good system of routine maintenance in place. We’ve also created a printable poster showing routine maintenance of your sterilizer- post it in your sterilization room to help staff keep your sterilizer running well. We’ve had issues dedicated to specific equipment as well as more general information to cover everything in the office!
We’ve also increased your knowledge with in-depth discussions of the design and function of equipment. Each issue has been replete with detailed descriptions, photographs, illustrations, and diagrams to convey as much information as possible. For further clarification, we’ve had a number of video issues as well.
Our YouTube channel has had tens of thousands of views! Unlike many “dental corporate” videos, we don’t just post a series of commercials for the latest new product. Our videos feature real information that you can put to use immediately in your office to save time and money.
Many of our videos have been made to compliment previous text-and-photo issues of Tech Tips by showing the things we’ve discussed being done in real time. And, they’ve been made by the hard-working tech support staff who take your calls every day. These guys know what real practitioners need to know and are asking us about every day.
We’d like to take this opportunity to thank each and every one of you that take the time to read Tech Tips every month. Whether you receive it in your inbox, read it in our blog, or read other online postings, THANK YOU for following us. Please share Tech Tips with your colleagues too. Point them to our blog, or have them send an e-mail to firstname.lastname@example.org to subscribe for free!
Finally, we would really like to hear from YOU. We are interested in your feedback and we invite your topic suggestions so that we can continue to fulfill our mission of presenting you with useful content. What piece of equipment can we help demystify? Do you need help installing something? Please e-mail your ideas, feedback and suggestions to Techtips@amerdental.com!
In the future we’ll continue to provide you with helpful information, diagrams and videos to help you get the most out of your practice. Send us your ideas so we can incorporate them as well.
Bookmark our archives as a handy reference you can use every day!